Case

Studies

Every production challenge is different. These case studies show how Backsaver works together with customers to develop customised lifting and tipping solutions for real-world applications. From improving ergonomics to optimising production flow, every solution is designed around the customer’s process.

Backsaver BSMCD

Custom Octabin Tipping Solution

To meet a customer-specific requirement, we modified a BSMCD model to tip Octabins over the long side of the pallet.

Because the long side has a closed base, the Octabins cannot easily be handled with a pallet jack. To solve this, we replaced the standard corner profiles with reinforced forks, allowing the Octabins to be safely lifted from the long side without damaging the pallet.

Combined with a custom-designed chute that perfectly matches the customer’s Octabins, this solution provides a safe and efficient tipping process.

The machine is equipped with a two-hand control panel to minimise the risk of operator injury.

This customised Combo Dumper tips Octabins weighing up to 1,500 kg to a discharge height of 1,485 mm at an angle of 120°.

Need a customised lifting or tipping solution? Our machines can be tailored to your specific application. Feel free to contact us to discuss the possibilities.

Every production process is unique. That's why every Backsaver solution is tailored to your specific requirements. Whether you're looking to improve ergonomics, efficiency, or workflow, our specialists are happy to help. Send an email to our team at info@backsaver.nl

Backsaver BSMBR

Simultaneous Filling of 200/300 Litre Euro Buggies

To increase efficiency when filling 200 and 300 litre Euro buggies, we developed a special discharge table that allows two buggies to be filled simultaneously.

The integrated divider ensures an even distribution of product, automatically filling both buggies at the same time.

This option is available for several Backsaver models, including the BSMST, BSMLT, BSMBR, BSMBRLT, BSMSD, BSMMD and BSMCD.

Depending on your application, the system can also be equipped with additional options such as a liquid drainage system, a chute bulkhead or other customer-specific modifications.

Looking for a customised lifting or tipping solution? Contact us to discuss the possibilities. We can tailor our machines to your specific production process.

Backsaver BDMST

Sideways Filling of a Vacuum Machine

To meet a customer-specific requirement, we developed a customised BSMST solution for filling a vacuum machine.

Due to limited space in the production area, the customer required the Backsaver to be positioned perpendicular to the vacuum machine. To achieve this, we modified the BSMST and integrated a custom discharge table.

The discharge table acts as a buffer, allowing product to be temporarily collected before being fed quickly and efficiently into the vacuum machine. This improves the production flow while making optimal use of the available space.

Previously, operators had to manually scoop product from a Dolav container into the vacuum machine, resulting in heavy physical strain and back complaints. The customised Backsaver has eliminated this manual handling, creating a safer and more ergonomic workplace.

Like all Backsaver solutions, this machine was designed specifically for the customer’s production process.

Looking for a customised lifting or tipping solution? Contact us to discuss your application. Our machines can be tailored to your specific requirements.

Backsaver BSMNTLT

Adjustable Filling Solution for Tumblers

To meet growing demand for filling tumblers directly from Euro buggies, we developed a customised solution with an adjustable discharge chute.

Previously, customers often used an additional table between the Backsaver and the tumbler to create the required slope. Besides taking up valuable floor space, this setup was not always practical in production areas with multiple tumblers.

Our solution features an adjustable surge chute that can be adapted to different tumbler heights. Combined with a rubber sealing system in the main chute, it allows product, brine or marinade to be transferred with minimal product loss.

The adjustable chute can be configured to match various tumbler heights, making it suitable for a wide range of production environments.

Like most Backsaver machines, this solution was developed to meet a customer’s specific production requirements. In fact, around 90% of our machines are customised to suit individual applications.

Looking for a customised lifting or tipping solution? Contact us to discuss your requirements. We’ll be happy to advise on the best solution for your production process.

Backsaver BSMST

Product and Moisture Separation

To meet a customer-specific requirement, we developed a retractable perforated stainless steel frame for the BSMST.

This solution allows excess moisture to drain from the product before the tipping process begins. Once the liquid has been separated, the perforated frame can be retracted, allowing the product to be discharged into another container, conveyor or buffer system.

This particular machine was designed for Seaplast tubs, but the system can also be adapted for other container types, including Dolav, Big Box, Combo and Euro bins.

Like many of our custom solutions, this option can be integrated into various Backsaver models to suit your production process and container specifications.

Looking for a customised lifting or tipping solution? Contact us to discuss your application. We’ll be happy to help you find the right solution.